Wet-Chemical Phosphate Precipitation

Phosphorus recovery from liquid digestates and other nutrient-rich liquid phases

In addition to electrochemical phosphate precipitation for nutrient-rich wastewater, Fraunhofer IGB has also developed processes for wet-chemical phosphate precipitation.

These were investigated for liquid manure and fermentation residues from biogas plants and encompass all necessary process steps, from acidification of the digestate or the solid fraction of the liquid manure through solid-liquid separation to phosphate precipitation.

Fermentation residues usually contain all the reactants required for P-salt precipitation. Precipitation occurs solely through the addition of lye.

Reference projects

December 2023 – September 2025

Project Innovative Manure Management (PIGM)

Feasibility study for a demonstration plant for the sustainable and economic conversion of liquid manure into specific plant additives in the circular economy

 

PIGM is a circular economy concept for agricultural and horticultural resources. Following the successful piloting of the BioEcoSIM process, a feasibility study is to be conducted to prepare the planning and construction of a demonstration plant for the recovery of nutrients from liquid manure.

 

March 2018 – September 2026

Innovation partnership Cométha

 

In the Greater Paris area, several million people generate enormous amounts of waste and wastewater. The research partnership Cométha was established to develop the co-digestion of organic waste (biowaste, horse manure, residues) and sewage sludge. The IGB is involved in one of the research consortia. A new modular solution for digesting organics to biogas and recovering inorganic nutrients is being tested here. In the three-step project, a highly efficient industrial plant is planned and built after laboratory-scale testing and pilot operation on site.

April 2019 – March 2022

abonoCARE® –

Materials and technologies for nitrogen recovery from aqueous material streams

 

In the “abonoCARE®” project, nine small and medium-sized enterprises (SMEs) have joined forces with six research institutions in order to develop economic value chains for nutrient recycling from organic residues and to offer sustainable high-performance fertilizer products for efficient agriculture. For this purpose, different technologies for the processing and formulation of organic residues are being developed.

 

December 2015 – November 2017

PhosKa-Demo –

Further development of a sustainable process for phosphorus and potassium recovery from liquid waste through to market maturity

 

In the project "PhosKa-Demo" funded by the German Federal Ministry for Education and Research (BMBF), we have scaled up a sustainable process for the treatment of liquid manure and tested it in continuous operation. A fertilizer containing phosphorus and potassium that demonstrably enhances the properties of plants is recovered from manure by precipitation. The process concept had previously been developed as part of the EU-funded BioEcoSIM project.

October 2012 – September 2016

Pig manure as a valuable resource – BioEcoSIM

 

The project aims to convert the constituents of the slurry into various fertilizers: biochar as a phosphorous-rich organic soil improver as well as mineral fertilizers such as ammonium sulphate, calcium phosphate and magnesium ammonium phosphate (struvite).